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MCEN 1025: CAD Design Project

By Cole Rutkowski

Cover Pic of CAD Design

Reflection:

For my final project in MCEN 1025, I was tasked with modeling and assembling an object in my house with a minimum of 3 components. This was the start of my focus on cam design as a part of my portfolio.

Without a way to disassemble and reassemble, I had to measure every component with hand tools. This limited the accuracy of some of the measurements, however I was able to adjust the measurements to fit the model.

Cam Pic for CAD Design

For this project, I learned how to use surfaces, splines, and equation driven curves. At the time, I did not have the equation for the cam lobe, so I inserted a top-down picture of the lobe and drew splines over it. I also used splines for the trigger.


Image in Solidworks

The biggest difficulty I faced was creating drawings that accurately depicted the dimensions of the product. Because I used splines drawn over an image, I did not have easily readable dimensions that a machinist would be able to read and measure.

Drawings for CAD Design

Some key components that I left out in my model were the steel cable loop, polyurethane thumb loop, springs, and trigger wires.

Difference in Model Difference in Cam

In my assembly, I mated the axle holes to be concentric about the through-axle and the trigger wire holes to be linearly dependent on the position of the trigger, which allowed the lobes to cam inward when pulling down the trigger on the model.

Lobe Image

This project was my first attempt at working with complex curves and surfaces. I greatly improved my CAD skills throughout this project and it fueled my desire to improve on them. I also learned how to research new modeling techniques and features that I was not taught in class.